Demand in plastering consists of different coats, Three-coat work is usually specified for all good work. It consists,
as its name implies, of three layers of material, and is described as render, float and set on walls and lath, plaster, float
and set, or lath, lay, float and set, on lathwork. This makes a strong, straight, sanitary coating for walls and ceilings.
The process for three coat work is as follows: For the first coat a layer of well-haired coarse stuff, about 1 inch thick,
is put on with the laying trowel. This is termed "pricking up" in London, and in America "scratch coating". It should be laid
on diagonally, each trowelful overlapping the previous one. When on laths the stuff should be plastic enough to be worked
through the spaces between the laths to form a key, yet so firm as not to drop off. The surface while still soft is scratched
with a lath to give a key for the next coat, which is known as the second or "floating coat", and is 1/4 to 3/8 inches thick.
"browning", and is performed when the first coat is dry, so as to form a straight surface to receive the finishing coat. Four
operations are involved in laying the second coat, namely, forming the screeds; filling in the spaces between the screeds;
scouring the surface; keying the face for finishing. Wall screeds are plumbed and ceiling screeds leveled. Screeds are narrow
strips of plastering, carefully plumbed and leveled, so as to form a guide upon which the floating rule is run, thus securing
a perfectly horizontal or vertical surface, or, in the case of circular work, a uniform curve. The filling in, or flanking,
consists of laying the spaces between the screeds with coarse stuff, which is brought flush with the level of the screeds
with the floating rule. The scouring of the floating coat is of great importance, for it consolidates the material, and, besides
hardening it, prevents it from cracking. It is done by the plasterer with a hand float that he applies vigorously with a rapid
circular motion, at the same time sprinkling the work with water from a stock brush in the other hand. Any small holes or
inequalities are filled up as he proceeds. The whole surface should be uniformly scoured two or three times, with an interval
between each operation of from six to twenty-four hours. This process leaves the plaster with a close-grained and fairly smooth
surface, offering little or no key to the coat that is to follow. To obtain proper cohesion, however, a roughened face is
necessary, and this is obtained by keying the surface with a wire brush or nail float, that is, a hand float with the point
of a nail sticking through and projecting about 1/8 inch; sometimes a point is put at each corner of the float. After the
floating is finished to the walls and ceiling, the next part of internal plastering is the running of the cornice, followed
by the finishing of the ceiling and walls. The third and final coat is the setting coat, which should be about 1/8 inch thick.
In "finishing coat", which higher plastering skills are required at this juncture to bring the work to a perfectly true
finish, uniform in color and texture. Setting stuff should not be applied until the floating is quite firm and nearly dry,
but it must not be too dry or the moisture will be drawn from the setting stuff. The coarse stuff applied as the first coat
is composed of sand and lime, usually in proportions approximating to two to one, with hair mixed into it in quantities of
about a pound to two or three cubic feet of mortar. It should be mixed with clean water to such a consistency that a quantity
picked up on the point of a trowel holds well together and does not drop. Floating stuff is of finer texture than that used
for pricking up, and is used in a softer state, enabling it to be worked well into the keying of the first coat. A smaller
proportion of hair is also used. Fine stuff mixed with sand is used for the setting coat. Fine stuff, or lime putty, is pure
lime that has been slaked and then mixed with water to a semi-fluid consistency, and allowed to stand until it has developed
into a soft paste. For use in setting it is mixed with fine washed sand in the ratio of one to three. For cornices and for
setting when the second coat is not allowed time to dry properly, a special compound must be used. This is often gauged stuff,
composed of three or four parts of lime putty and one part of plaster of Paris, mixed up in small quantities immediately before
use. The plaster in the material causes it to set rapidly, but if it is present in too large a proportion the work will crack
in setting. The hard cements used for plastering riverside generally in two coats, the first of cement and sand 1/2 to 3/4
inches in thickness, the second or setting coat of neat cement about 1/8 inch thick. These and similar cements have gypsum
as a base, to which a certain proportion of another substance, such as alum, borax or carbonate of soda, is added, and the
whole baked or calcined at a low temperature. The plaster they contain causes them to set quickly with a very hard smooth
surface, which may be painted or papered within a few hours or longer to be finished, all vary.